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IPP80-P – Pharma probe

IPP80-P

Pharma probe

IPP80-P – Pharma probe

The IPP 80-P has been specially designed for use in processes within the pharmaceutical field. Wherever there are demanding requirements with regards to cleanliness, cleanability and hygiene, this is a valuable PAT tool for implementing modern production processes based on the Quality by Design (QbD) principle. It is designed as an intrinsically safe probe for use in processes with ATEX requirements.

The IPP 80-P provides additional hardware-based, and therefore continuous monitoring of the laser illumination and the receiving optics with automatic signalling in the measurement software. This always guarantees reliable operation, both prior to use within a process and during an ongoing measuring operation.

When used in conjunction with a measuring PC, it allows for the determination of particle size distribution (e.g., Q0, Q3) as well as the attributes of the distribution (x10, x50, x90, etc.) even directly within processes in ATEX zones 0/20 (gas/dust).

It consists of a robust stainless steel-construction with sapphire windows to protect the optics from wear, and a probe housing also made of stainless steel.

Its dimensions, measuring ranges and accessories make it compatible with all other probe models, so all the accessories for process adaptation can also be used with the IPP 80-P in ATEX areas.

Compressed-air-driven accessories, such as dispersers, ensure that the measuring volume and measurement optics are kept permanently free from contamination while also guaranteeing optimal adaptation to process and particle attributes. The probe is therefore also suitable for use in processes with damp and sticky particles. Using a disperser means that measurements can also be taken in processes with irregular particle movement, such as in fluidized beds, or processes with high particle loads, such as high-shear processes.

A complete measuring system consisting of the IPP 80-P with accessories for process adaptation, the barrier box for Ex-zone separation and a measuring PC with measuring program for particle searching and the calculation of all distributions. The measured results can then be made available to a higher-level control system via optional interfaces.

Technical details

Parameter

Specification

Particle size measurement range

50…6000 μm

Particle velocity measurement range

0.01…50 m/s

Measuring rate

Up to several thousand particles per second

Products

Powder, pellets, granulates, …

Process temperature/pressure

-20°C to +100°C / <4bar

Material, in contact with product

Stainless steel (316L), sapphire, epoxy resin

Probe tube dimensions (length x diameter)

280 × 25 mm (optionally 380 × 25 mm)

Electronics – housing dimensions (w/h/d)

90 x 60 mm

Electronics – housing temperature

– 10°C to 60°C

Housing protection class

IP65

Light source

Laser (laser class 1)

Interfaces

OPC-Server, TCP/IP-Server, 4…20 mA

ATEX certificate

IBExU14ATEX1247

Marking of the Probe IPP70-Se

II 1/2G Ex ia op is IIB T4 Ga/Gb
II 1/2D Ex ia op is IIIC T125°C Da/Db

Marking of the Barrier-box IPP70-Se-B

II (1)G [Ex ia Ga] IIB
II (1)D [Ex ia Da] IIIC

Accessories (process interface)

Parameter

Specification

D24 inline disperser

For high load/high fine content – particles up to 2000 μm, clearance 3.8 mm

D12 inline disperser

As for D24, but also for particles >2000 μm, clearance 7.5 mm

SZ11, SZ20 – cleaning cells

To keep the probe optics free of contamination without active dilution of the particle flow
(assuming a low particle load)

Compressed air unit

Compressed air supply for the probe when using dispersers or cleaning cells

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